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Generator Sizing Calculator

Estimates the generator size needed for a set of loads from the total running watts, the starting surge of the largest motor (peak = running total + starting − running of that motor), a safety margin and the power factor, giving the required kW (rounded up to 0.5 kW) and kVA plus the running current at 120 V and 230 V.

When to use

You are choosing a portable or standby generator for a home, site or event and know the running and starting watts of the equipment.

Do not use when: You need branch-circuit or breaker checks (use circuit-load), inverter or battery runtime (use battery-runtime), or three-phase and transfer-switch design; the sequential-start model assumes only one motor starts at a time.

Formula

peak_watts = running_watts_total + (largest_motor_starting_watts − largest_motor_running_watts); required_watts_with_margin = peak_watts × (1 + safety_margin_percent / 100); recommended_kw = ceil(required_watts_with_margin / 500) × 0.5; recommended_kva = recommended_kw / power_factor; running_amps = running_watts_total / (V × power_factor)

Sequential-start method: the generator must carry all running loads plus the extra surge of the largest motor when it starts (motors draw 2–6 × running power for a fraction of a second). Generators are rated in kVA at 0.8 power factor; running them at 50–80 % of rated load gives the longest life and lowest fuel use per kWh.

Inputs

ParameterTypeUnitRequiredDescription
running_watts_totalnumberWyesSum of the running (continuous) wattage of everything powered at the same time, including the largest motor's running watts. Range: > 0, ≤ 10000000
largest_motor_running_wattsnumberWdefault 0Running watts of the single motor-driven load with the highest starting surge (refrigerator, pump, air conditioner); 0 if none. Range: ≥ 0, ≤ 10000000
largest_motor_starting_wattsnumberWdefault 0Starting (surge, LRA) watts of that motor, typically 2–3 × its running watts; must be at least its running watts. Range: ≥ 0, ≤ 10000000
safety_margin_percentnumber%default 20Reserve added to the peak load so the generator runs below full output (20–25 % typical). Range: ≥ 0, ≤ 100
power_factornumberdefault 0.8Power factor used to convert kW to kVA and watts to amps; generators are rated at 0.8 lagging. Range: > 0, ≤ 1

Outputs

OutputTypeUnitDescription
peak_wattsnumberWrunning_watts_total + (largest_motor_starting_watts − largest_motor_running_watts).
required_watts_with_marginnumberWpeak_watts × (1 + safety_margin_percent / 100).
recommended_kwnumberkWrequired_watts_with_margin rounded up to the next 0.5 kW.
recommended_kvanumberkVArecommended_kw / power_factor.
running_amps_120vnumberArunning_watts_total / (120 × power_factor).
running_amps_230vnumberArunning_watts_total / (230 × power_factor).
load_percent_of_recommendednumber%running_watts_total / (recommended_kw × 1000) × 100; 50–80 % is the efficient operating band.

Example

3,000 W running, largest motor 800 W running / 2,200 W starting: {"running_watts_total":3000,"largest_motor_running_watts":800,"largest_motor_starting_watts":2200}{"peak_watts":4400,"required_watts_with_margin":5280,"recommended_kw":5.5,"recommended_kva":6.88,"running_amps_120v":31.25,"running_amps_230v":16.3}

6,500 W running, well pump 1,500 / 4,500 W, 25 % margin, PF 1: {"running_watts_total":6500,"largest_motor_running_watts":1500,"largest_motor_starting_watts":4500,"safety_margin_percent":25,"power_factor":1}{"peak_watts":9500,"required_watts_with_margin":11875,"recommended_kw":12,"recommended_kva":12,"running_amps_120v":54.17,"running_amps_230v":28.26}

GET https://tttkmbb.com/api/v1/calculate/generator-sizing?running_watts_total=3000&largest_motor_running_watts=800&largest_motor_starting_watts=2200

Machine access

Sources

FAQ

Where do I find starting watts?

On the appliance nameplate as LRA (locked-rotor amps × voltage) or in the manufacturer's data; if unknown, use 3 × running watts for compressors and pumps, 2 × for fans and power tools.

Why kVA as well as kW?

Generators are rated in apparent power (kVA); the real power they can deliver is kVA × power factor, conventionally 0.8, so a 6.9 kVA set delivers 5.5 kW.

Should I size for all motors starting together?

Normally no: start loads one at a time, largest first. If several motors can start simultaneously (e.g. two compressors on one thermostat), add their surges to the peak.

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